Mailmaster 565HS – C5 to DL Envelope Inserter

Flexible envelope inserting

The Mailmaster 565HS envelope inserter, in common with all KAS envelope inserting systems, combines a unique design with proven technology, backed by over fifty years experience in mailing. 

It handles C5 to DL envelopes, inserting at speeds of up to 7,200 completed envelopes per hour.

Designed and manufactured in Britain, it is available in a number of configurations with a host of features.

The equipment’s durable build quality means that it can handle long runs whilst its ease of set-up and quick changeover between jobs makes it equally viable for short runs.

Insert stations can handle a wide variety of materials including single sheets, card, reply envelopes, pre-folded items and booklets. Each system has one bookfeeder as standard, capable of handling books up to 4mm thick. 

Each insert station has miss, double and jam detectors. There are further sensors throughout the machine to check the path of the documents through the system. Any error automatically stops the machine and the location is displayed on the screen.

A choice of touch screens are available that controls the machine operation. The screens give station selection, speed control, re-settable counter, help pages, output speed and error location display.

A variety of end feeders can be added to feed and fold cut sheet or continuous forms, with or without reading facility, and giving the choice of folding separately or nest folding.

Optical Mark reading, 1D and 2D Barcode reading or OCR are available to facilitate batching of the prime document, selection of inserts and Mailsort batching.

See the 565HS here…

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Press releases

BBS (Border Business Systems) installs Mailmaster 565HS

Mailing Guy sings praises of Mailmaster 565HS

Mailmaster 565HS wins council tender

565HS DL to C5 Envelope Inserter

Standard features of the Mailmaster 565HS:

  • Inserts into DL and C5 envelopes
  • Quick job changeover
  • Durable British construction
  • Variable speed
  • Up to 7200 envelopes per hour output
  • Touch screen control
  • Sequential start up/clear down
  • Simple top load, bottom feed
  • Multiple feeding from insert stations
  • Automatic station switching
  • Output conveyor stacker
  • Envelope low sensor
  • Miss, double, jam detectors
  • Bookfeeder as standard
  • In-line folding
  • On-screen run information
  • Output conveyor stacker

Additional Options

  • Document accumulation and nest folding
  • In-line corner stapling
  • Continuous forms cutter
  • OMR, Barcode, 2D matrix and OCR reading
  • Management information/reporting
  • Filled envelope divert
  • Envelope marking
  • Mailsort batching
  • Error Divert before sealing